Car Caliper Product Line

Description
A set of machines for machining, drilling, threading and pleating of the car clipper.
This operation covers the calipers of 3 cars and left and right calipers were installed for each car.

Stages of the work cycle

  1. Release Stage: The entry and exit operation of the fixture is to be moved by the pneumatic jack system.
  2. Lift 4 stage: It carries out the operation of transferring fixtures from conveyor line 4 to line 1.
  3. Line 1: Hard machining operations take place in units OP1, .., OP6.
  4. Lift 1 stage: It carries out the operation of transferring fixtures from conveyor line 1 to line 2.
  5. Line 2: Angle drilling and threading operations are carried out in stations OP7, .., OP10.
  6. Lift 2 stage: It carries out the operation of transferring fixtures from conveyor line 2 to line 3.
  7. Line 3: Drilling, threading and chamfering operations are carried out in stations OP11, .., OP17.
  8. Lift 3 stage: It carries out the operation of transferring fixtures from conveyor line 3 to line 4.
  9. Line 4: The pleating operation takes place at station OP18 and OP19.
  10. Washing stage: Fixtures and parts are washed in this station.

Additional description of station

  1. In each line, after the fixtures are stepped by the jack, the clamp operation is performed.
  2. Each station has 1 to 4 operating devices.
  3. The operation of these devices may be done in the direction of axis Y, axis X and Y, axis Z and Y or axis Z.
  4. There is a tool health detection sensor on drilling and threading tools.
  5. All the devices are connected to each other through Ethernet network, in case of an error, the necessary operations are performed simultaneously.